HydroHub™
HydroHub™
Transport · Fleet · Gensets
Underground · Tunnels · Enclosed workshops

Diesel in confined spaces: what the exhaust does to the air.

Underground workings, tunnel drives and enclosed workshops share one problem: exhaust products do not disperse. The buyer's concern is worker health and ventilation load, not fuel cost. HydroHub PEM units are a combustion-side retrofit that leaves ventilation design, after-treatment and diesel particulate management entirely in place — they do not replace any of them, and any change must be verified with your own instruments on your own equipment.

Short answer

Can hydrogen combustion enhancement help with diesel exhaust in confined spaces?

It is a combustion-side retrofit, not an exhaust-treatment or ventilation product. A PEM unit generates hydrogen and oxygen on demand from deionised water and feeds it into the intake path, with no ECU calibration change and no after-treatment removed. The relevant published evidence concerns exhaust smoke opacity and unburnt-fuel behaviour, and it is set out per study — with the NOx trade-off disclosed — on our visible smoke reduction page. Nothing here replaces statutory ventilation design, DPF or SCR hardware, diesel particulate monitoring or exposure limits, and any effect must be verified with your own instrumentation before it informs a ventilation decision.

  • Buyer concern is worker health and ventilation load, not economics
  • Evidence basis: per-study smoke opacity findings, NOx trade-off disclosed
  • Does not replace ventilation design, DPF, SCR or DPM monitoring
  • No stored gas taken underground — generated on demand, consumed immediately
  • D-900 for 7.0–16.0 L; H-Power up to 7.0 L for light and workshop plant
  • Verify with your own instruments, at your own measurement points
Primary unit
HydroHub™ DH-Power
Light / workshop plant
HydroHub™ H-Power
Gas storage
None — on demand
Evidence basis
/visible-smoke-reduction
Equipment classes

Unit selection by equipment class.

Recommended HydroHub™ PEM unit by equipment class and engine displacement
Equipment classTypical displacementRecommended unitNotes
Underground loaders (LHD)7 – 13 LHydroHub™ DH-PowerHigh transient load in poor airflow; verify at the site's own monitoring points.
Underground haul trucks9 – 16 LHydroHub™ DH-PowerRamp haulage; hold the cycle and ventilation settings constant when comparing.
Jumbos, boggers & drill platforms4 – 9 LH-Power or D-900Choose by displacement; often the closest equipment to working crews.
Tunnel plant & shotcrete equipment4 – 12 LH-Power or D-900Confined drive with forced ventilation; document the airflow baseline.
Light underground vehicles2.8 – 7.0 LHydroHub™ H-PowerCompact cabinet on the standard behind-cab pattern.
Enclosed workshop bays & bay gensets2.5 – 16 LH-Power or D-900Extraction remains the primary control; treat this as supplementary only.
Recommended units

PEM units suited to this duty.

HydroHub™ DH-Power Heavy-Duty PEM Enhancement System
D-900
Application
Up to 16.0 L
Output
900 ml/min max
Voltage
12 / 24 V DC
Power
160 W
Indicative delivered price
$6,050

Free worldwide delivery, DDP

Free worldwide delivery

Duties & taxes are included on most destinations. Select your country for the exact arrangement.

HydroHub™ H-Power Heavy-Duty PEM Enhancement System
H-900
Recommended for Generator Sets & Heavy Commercial
Application
Up to 7.0 L
Output
900 ml/min
Voltage
12 / 24 V DC
Power
160 W
Indicative delivered price
$5,490

Free worldwide delivery, DDP

Free worldwide delivery

Duties & taxes are included on most destinations. Select your country for the exact arrangement.

HydroHub™ A-900 PEM Engine Enhancement System
A-900
Best Value · Compact PEM
Application
2.7 – 7.0 L
Output
900 ml/min
Voltage
12 – 24 V DC
Power
170 W
Indicative delivered price
$2,987

Free worldwide delivery, DDP

Free worldwide delivery

Duties & taxes are included on most destinations. Select your country for the exact arrangement.

Operating environment

What this environment does to the hardware.

Ventilation stays primary

Statutory ventilation design and airflow provision remain the primary control for exhaust products. Nothing in a combustion-side retrofit changes that obligation or the limits you work to.

After-treatment stays fitted

DPF, SCR and EGR hardware is not removed, bypassed or defeated. Gas enters the intake path only, and existing emissions systems continue to operate as designed.

Verify on your own instruments

Site DPM and gas monitoring at your normal measurement points, before and after fitment, with ventilation settings and the work cycle held constant, is the only defensible basis for a conclusion.

NOx trade-off disclosed

The published literature on hydrogen enrichment reports directional trade-offs, including NOx behaviour that can move the other way. That is set out per study on the visible smoke reduction page and should be part of any confined-space assessment.

No stored gas underground

Gas is generated on demand and consumed immediately — no cylinder, no accumulator, nothing to transport or decommission beyond the unit itself.

Site approvals remain yours

The operator assesses the installation against their own confined-space, electrical and statutory approval requirements. We supply the technical documentation and installation record for that assessment.

Trial protocol

Recommended trial sequence.

  1. 01Document the existing ventilation configuration and DPM monitoring points
  2. 02Baseline smoke opacity and your normal DPM and gas monitoring over a repeatable work cycle
  3. 03Hold ventilation settings, equipment and work cycle constant for the whole comparison
  4. 04Fit one unit to one machine and record the installation against the asset number
  5. 05Re-measure at the same points over the same cycle, using the site's own instruments
  6. 06Treat the site's own data — not any supplier statement — as the basis for any decision
Scenario tool

Model your own numbers.

Enter your fuel burn, hours and the reduction you want to model. Scenario only — not a savings prediction.

Scenario tool

Fuel Cost Scenario Calculator

Scenario modelling, not a savings prediction. You choose the assumed reduction — we never suggest a figure is typical or expected.

Remote diesel costs what it cost to deliver, not bowser price. Landed cost vs pump price →

Enter your own assumption. This tool applies the percentage you choose to the figures you enter — nothing is suggested, typical or expected.
8%

Scenario modelling — pick a reduction to evaluate. Not a prediction.

Recommended: D-900 for this application. Payback is calculated against vehicles × system delivered price.

Outputs
Adjust any input above to model a scenario. We won't show a default result — the figures are entirely a function of your inputs and your assumed reduction.
Email me this analysis

Adjust an input above first.

Results are illustrative only. Actual performance depends on engine condition, duty cycle, fuel quality, installation and operating conditions.

Field evaluation is required before any commercial decision. Fleet Trial Programme →

Reporting

How we report performance.

No projected, typical or expected fuel-saving figure is published. Actual results vary materially with engine condition, duty cycle, load profile, fuel quality, installation and operating conditions. A controlled field evaluation on your own equipment, with baseline data captured before installation, is required before any commercial projection.

These are combustion-enhancement devices. No emissions-compliance or fuel-saving guarantee is expressed or implied. Professional installation and controlled field evaluation are recommended.

Free worldwide delivery. Duties & taxes included on most destinations; where pre-payment isn't permitted, the carrier collects them on arrival. 12-month manufacturer warranty. See Shipping & duties by country for the exact arrangement for your destination.

Usage cases that map onto this segment
FAQ

Questions.

Why is confined-space operation treated as its own application?

Because the buyer's concern is different. In open-cut, on the highway or at sea, the question is usually fuel and cost. Underground, in a tunnel or in an enclosed workshop, the immediate concern is what the people working near the machine are breathing, and how hard the ventilation system has to work to keep exhaust products within limits. That is a worker-health and airflow question first, and an economics question second.

What is the evidence basis for this application?

The relevant published work is on exhaust smoke opacity and unburnt-fuel behaviour, and we set it out per study — with methods, engines, loads and the NOx trade-off disclosed — on our visible smoke reduction page. That page is the evidence basis for this application, and we point to it rather than re-deriving the same findings here.

Does this replace ventilation, DPF or a diesel particulate management plan?

No, and it must not be treated that way. Nothing here replaces statutory ventilation design, exhaust after-treatment, diesel particulate matter monitoring, exposure limits or your existing management plan. It is a combustion-side retrofit that leaves your DPF, SCR and EGR systems in place and operating as designed. Any change in measured exhaust behaviour must be verified with your own instrumentation on your own equipment before it informs a ventilation or exposure decision.

Is a hydrogen-generating unit appropriate in an enclosed environment?

Gas is generated on demand from deionised water and consumed immediately in the intake path — there is no cylinder, no accumulator and no stored gas inventory taken underground. Even so, the operator remains responsible for assessing the installation against their own site's confined-space, ventilation and electrical requirements, and for the statutory approvals that apply to their workings.

Which unit suits underground and tunnel equipment?

Displacement decides it. The HydroHub DH-Power covers 7.0 to 16.0 litre engines, which covers most underground loaders, trucks and jumbos. The HydroHub H-Power covers up to 7.0 litres for light underground vehicles, workshop plant and enclosed-bay gensets.

How should a site verify any change?

With its own instruments, on its own equipment, over a repeatable duty. Log smoke opacity and your normal diesel particulate and gas monitoring at the same measurement points before and after fitment, holding ventilation settings and the work cycle constant, and treat the site's own data as the only basis for a conclusion.
Related

Continue reading.

Hydrogen combustion enhancement

What it is, how PEM gas reaches the cylinder, and what it does not do.

Engine performance improvement

Flame speed, burn completeness and load response on diesel engines.

Fuel efficiency

How to baseline and measure litres per 100 km or litres per hour.

Emissions reduction

Soot, particulate and unburnt-fuel behaviour, and how to test it.

Visible smoke reduction

Smoke opacity findings per study, with the NOx trade-off disclosed.

Remote-site fuel logistics cost

Landed cost versus pump price, and why the same percentage moves more money.

Generator-set classes

Camp, prime, standby, rental, telecom, irrigation and ship's service sets compared.

Idle & part-load duty cycles

Reefers, camp gensets and high-idle plant — where the literature reports most room.

Hydrogen with biodiesel blends

Per-study findings for hydrogen enrichment on biodiesel, NOx disclosed.

Installation guide

Nine-step fitting sequence: mounting, wiring, gas line, commissioning.

Safety & compliance

On-demand gas, no storage, alarms, shutdowns and reversibility.

Troubleshooting

Alarms, low gas output, water quality and no-start diagnostics.

Case studies & field results

Published operator data and trial methodology.

Compare PEM systems

A-450 to DH-Power side by side: displacement, output, current draw.

Does it actually work? Evidence review

The published literature, the FTC/EPA history and the ACL context.

How it works

Gas path and established physics, explained with diagrams.

PEM vs alkaline

Membrane on water versus caustic KOH: servicing, purity, cost.

Sizing combined gas

Why PEM and alkaline gas-volume benchmarks are not interchangeable for ICE sizing.

Four hydrogen technologies

Enhancement vs H2ICE vs fuel cell vs chemical generation.

Compared with Hydrogen Fuel Systems

Honest comparison with the Perth-based Gen alkaline range.

Compared with H2i Technology

Hardware, pricing and evidence transparency versus the Victorian supplier.

Compared with dynaCERT HydraGEN

PEM versus alkaline, published price versus dealer quote, Verra versus ACCU.

Compared with HYDI

The South Australian manufacturer: UniSA testing, field history and quote path.

AU installation, warranty & safety

VSB 14 and VSB 6, ACL guarantees and documentation to keep.

Mining fleets

Haul trucks, dozers, drill rigs and site gensets: unit selection and dust.

Marine

Workboats, charter, fishing and ship's service gensets — no gas stored aboard.

Agriculture

Tractors, headers, pump sets and farm trucks across seasonal duty.

FAQ

Answers on fitment, water, warranty, freight and duty cycles.

Chat on WhatsApp